Pallet Racking Nets Manufacturers & Supplier in India

In India, while the Bureau of Indian Standards (BIS) covers general storage norms (such as IS 2825 / IS 800 for structural steelwork), pallet racking netting procurement primarily adheres to international best practices. These include EN 15512 (European standard for steel static storage systems design), EN 15635 (application and maintenance of storage equipment), and OSHA 1910.176(b) (secure storage principles). For the netting material itself, high-tenacity polypropylene is tested in accordance with EN 1263-1 for dynamic tensile strength and energy absorption capacity (typically rated from 1,000 Joules up to 3,500 Joules depending on the pallet weight and anticipated fall trajectory).

Push-through accidents occur when a forklift operator deposits a pallet in a selective or double-deep bay and inadvertently pushes the load beyond the rear load beams. In back-to-back rack arrangements, this can push the opposite pallet off its support beams, or obstruct the mandatory longitudinal flue space. Fixed pallet stops can cause pallets to ride up or transmit bending moments into the uprights. Flue-space safety netting acts as a resilient elastic barrier that catches the over-extended pallet and halts further penetration without damaging the packaging, providing immediate tactile and visual feedback to the truck operator.

Yes. Drilling into upright profiles in operational warehouses is strictly prohibited by EN 15635, as modifying cold-formed steel sections voids structural warranty and load capacity charts. Our safety netting systems utilize engineered clamping brackets, beam-collar clamps, and turnbuckle anchor plates that lock directly into standard rack slot patterns or clamp around upright columns without any field welding or drilling. Retrofit projects can easily be executed in active warehouses during scheduled shifts or off-peak hours with zero facility downtime.

In humid coastal and industrial regions such as Mumbai, Navi Mumbai, Chennai, and Kolkata, relative humidity frequently exceeds 85% during monsoon periods. Standard painted or low-grade galvanized wire mesh begins to rust within 12 to 18 months, especially at weld intersections, leading to structural embrittlement and unsightly staining of stored goods. Our high-tenacity polypropylene (HTPP) netting has zero water absorption (<0.05%), is impervious to mold, mildew, and chemical vapor, and retains 100% of its tensile strength under extreme tropical atmospheric conditions.

The optimal mesh aperture depends on your minimum product packaging dimensions. For standard palletized wooden or plastic skids containing shrink-wrapped goods, a 50mm x 50mm or 60mm x 60mm square mesh with a 4mm or 5mm cord diameter is the industrial standard. For multi-tier picking towers or e-commerce facilities handling small cartons and loose individual items, we supply micro-aperture containment nets (20mm x 20mm) or combine primary heavy-duty nets with an integrated fine polyester debris overlay to prevent small items from slipping through.

No, they actively enhance fire safety compliance. Solid wood backing and heavy sheet metal violate both the National Building Code of India (NBC 2016 Part 4) and NFPA 13 sprinkler deployment criteria by impeding vertical ventilation and blocking water penetration from ceiling ESFR sprinklers. Synthetic open-weave nets have an open area ratio of greater than 85%, allowing sprinkler water and smoke detection to operate completely unobstructed.