Eliminate empty aisles, expand capacity by up to 90%, and retain 100% pallet selectivity with intelligent motorized bases.
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Sub-Zero Energy Efficiency down to -30°C
Cut refrigerated warehouse operating expenses by over 40% with dense thermal volume compression.
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Modular Upgrades for Existing Facilities
Mount certified P90 structural racking onto automated mobile carriages without footprint expansion.
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Seamless WMS & AGV Integration
Pre-open aisles dynamically through intelligent API dispatch, reducing forklift wait times to zero.
Contact UsIndustrial land prices, sky-high construction premiums, and escalating cold storage utility bills have rendered conventional static racking economically obsolete in high-density distribution hubs.
Standard selective pallet racking requires a dedicated operational aisle between every double run. In typical logistics facilities, between 55% and 65% of clear floor space is consumed by empty aisle pathways reserved exclusively for occasional forklift transit. Mobile pallet racking completely re-engineers this spatial geometry. By placing heavy-duty industrial racking superstructures onto electronically driven mobile bases running on flush precision floor rails, multiple fixed aisles are consolidated into a single movable aisle.
Whenever an operator or automated vehicle requests access to a specific rack face, the motorized carriages traverse laterally in unison at speeds up to 4.5 meters per minute, opening an aisle precisely where required. The result is transformative: warehouses achieve an immediate 80% to 90% increase in pallet storage density while completely avoiding the SKU-blocking bottlenecks associated with Drive-in, Shuttle, or Push-Back channel configurations.
Heavy-duty motorized MOVO carriages operating under PLC multi-sensor protection
Every supply chain operation possesses unique throughput velocities, load dimensions, and ambient constraints. DEXION RACKING engineers custom structural profiles to match exact payload dynamics.
Ambient Hubs Engineered for high-turnover central distribution warehouses, 3PL facilities, and raw material manufacturing reserves. Supports bay heights exceeding 12 meters with individual carriage payload capacities up to 24,000 kg.
-30°C Certified Featuring low-temperature certified steel alloys, IP65 sealed motor drives, condensation-proof electronics, and automated night-parking ventilation cycles that optimize airflow to slash refrigeration power consumption.
Long Loads Designed for timber yards, steel pipe manufacturers, and extruded aluminum distributors. Integrates heavy cantilever arm uprights on continuous synchronized mobile carriages without restrictive front vertical columns.
Procurement engineers and warehouse facility architects require verified technical metrics to conduct accurate civil slab calculations and intralogistics throughput modeling.
DEXION RACKING mobile pallet racking components undergo rigorous finite element method (FEM) testing under European standard EN 15512 (structural rack design) and EN 15095 (power-operated mobile storage safety). Drive systems utilize decentralized geared motor drives coupled directly to precision wheel sets, preventing torque distortion and mechanical binding across rail spans reaching over 80 linear meters.
| Carriage Payload Capacity | Up to 24 metric tons per carriage base (custom engineered up to 300 kN) |
|---|---|
| Max Installation Length | Exceeding 80 meters run length with continuous multi-wheel synchronization |
| Traversing Movement Speed | Adjustable up to 4.5 meters/minute with soft-start and soft-stop frequency inverters |
| Operating Temperature Range | -30°C deep freeze to +40°C ambient humidity environments |
| Drive System Architecture | Decentralized multiple shaft-mounted geared motor units (SEW-Eurodrive / Nord) |
| Safety Compliance Architecture | EN 15095, optical light curtains, ground trip bars, photoelectric safety zones |
| Control Modes Available | Manual pushbutton, handheld RF remote, fork-truck terminal, or full WMS/WCS API |
Engineered components fabricated from certified high-tensile structural steel
Procurement executives are no longer evaluating pallet racking purely as static structural steel; they are acquiring dynamic material handling assets integrated directly into automated supply chain ecosystems.
Industrial land leasing rates in Tier-1 logistics nodes across Europe, North America, and Asia-Pacific have risen by over 38% since 2020. International procurement directors recognize that while mobile racking carries a higher upfront electro-mechanical capital cost than standard static frames, the total cost of ownership over a 7-year lifecycle is 30% to 50% lower. The dramatic reduction in required square footage, civil building permits, property tax footprints, and warehouse foundation perimeters delivers immediate ROI.
Refrigerated warehouse facilities consume substantial electrical power, with up to 60% directly expended cooling unused air buffers in wide forklift aisles. Future procurement specifications are increasingly driven by corporate decarbonization targets and ISO 50001 energy standards. By compacting chilled cubic meters by nearly half, mobile racking reduces required refrigeration compressor loads by 35% to 42%, dramatically lowering annual operational expenses and Scope 2 carbon emissions.
Manual counterbalanced forklift labor shortages are accelerating the deployment of Autonomous Guided Forklifts (AGVs) and Autonomous Mobile Robots (AMRs). Modern procurement RFPs now require mobile pallet racking systems equipped with industrial IoT controllers and bidirectional WMS/WCS application programming interfaces (APIs). When an AGV receives a pallet retrieval order, it automatically signals the mobile racking PLC via Wi-Fi to open the designated aisle before the vehicle arrives, achieving zero dwell time.
The technological evolution of mobile pallet racking centers on preventative diagnostics, low-wear drive physics, and advanced personnel protection.
Early-generation mobile racks historically faced criticism regarding carriage drift, mechanical rail wear, and prolonged aisle opening cycles. Contemporary systems developed by DEXION RACKING solve these historical challenges through sophisticated digital synchronization:
Precision-ground guide rails laser-aligned to DIN 18202 floor tolerances
With decades of intralogistics leadership, DEXION RACKING delivers turnkey engineering, traceable fabrication, and comprehensive regulatory compliance across four continents.
Certified in-house civil and mechanical structural engineers perform seismic calculations, wind-load analysis, and rack frame FEM modeling to European standard EN 15512.
Manufactured using certified virgin structural coil steel with automated robotic roll-forming, laser profiling, and electrostatic thermoset epoxy powder coating.
Precision floor rail integration expertise, supporting both new construction embedded rail casting and secondary screed retrofits for existing logistics warehouses.
Multi-layered active safety architecture integrating Category 4 safety relays, triple-redundant infrared beam arrays, and optical perimeter laser scanners.
Comprehensive after-sales service, technical training, remote PLC software diagnostics, and accredited EN 15635 annual rack safety inspection certifications.
Constructing a new industrial warehouse requires immense quantities of concrete, structural steel, and environmental land disruption. DEXION RACKING mobile pallet racking enables multinational corporations to consolidate operations within existing assets, preventing land consumption and conserving thousands of metric tons of embodied building carbon.
Authoritative answers from senior structural and electrical engineers addressing technical feasibility, safety protocols, and operational workflows.
Need custom CAD layouts, floor point load calculations, or a detailed return-on-investment simulation tailored to your warehouse dimensions?
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