Eliminate front-column obstructions, resolve load deflection, and double your cubic volumetric density with certified structural engineering.
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Dynamic Long Goods Storage on Heavy Mobile Rails
Reclaim up to 85% of aisle floor space for heavy bar stock, extrusions, and bulk raw materials.
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Rigorous Structural Analysis to EN 15512 & FEM 10.2.09
Custom column sizing, moment connections, and foundation slab stress calculations.
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Controlled Steel Fabrication & Project Handover
Complete traceability from mill test certificates to annual EN 15635 compliance audits.
Contact UsStoring out-of-gauge (OOG) profiles, heavy steel bars, extruded plastics, and structural timber bundles presents mechanical challenges that standard pallet racking was never designed to solve.
When handling items spanning 3 metres to over 12 metres, conventional front rack uprights introduce severe collision hazards and consume immense horizontal floor space. Moreover, flexible materials like PVC extrusions and copper tubing experience unmitigated sag, while solid steel rounds induce high point-load concentrations capable of causing catastrophic beam deformation.
DEXION RACKING resolves these vulnerabilities through cantilever engineering designed in direct compliance with EN 15512 and FEM 10.2.09 design recommendations. By utilizing hot-rolled IPE steel profiles or rigid cold-formed structural uprights with tapered arms, our cantilever frameworks offer uninterrupted horizontal access. Arm inclination angles of 1° to 2° ensure stored goods naturally settle back against the uprights, preventing forward roll-off during loading and seismic excitation.
Heavy-duty cantilever long goods storage: complete horizontal accessibility without front upright obstructions.
Engineered to match your unique material geometry, handling fleet, cycle velocity, and environmental constraints.
Heavy Duty Fabricated using heavy hot-rolled IPE steel profiles for raw metal distribution, steel tubing, and industrial manufacturing sites. Capable of supporting up to 5,000 kg per arm with single- or double-sided uprights.
Max Density Mounting heavy cantilever uprights onto motorised carriages eliminates multiple static aisles. A single operational aisle opens via radio remote control or WMS interface, doubling long goods capacity in existing buildings.
Outdoor Galvanised Hot-dip galvanised to ISO 1461 for timber yards, builder merchants, and pipe storage. Configured with engineered mono-pitch or dual-pitch roof canopies, rainwater guttering, and environmental wind-load reinforcement.
Engineered for lightweight extrusions, conduit, and timber mouldings stored vertically or horizontally for manual order picking. Dividers allow rapid SKU sorting and prevent bowing of flexible goods.
High-bay automated cassette systems designed for steel service centres and CNC machine cells. Integrates automated stacker cranes with precision material tracking for lightning-fast retrieval of bars and sheets.
Procurement teams are shifting from buying commoditized static steel racks toward acquiring high-density, automated, and digitally governed long goods solutions.
1. Direct Integration with Multi-Directional AGVs and Side-Loaders: Conventional wide aisles (often 4.5m to 6m) for standard counterbalance trucks are rapidly being replaced. Modern procurement demands narrow-aisle (VNA) cantilever layouts optimized for articulated 4-way reach trucks, specialized multi-directional forklifts, and sensor-guided autonomous transport vehicles (AGVs), cutting required aisle width by up to 50%.
2. Structural Retrofit of Outdoor Yards into Automated Buffer Zones: Land scarcity and soaring warehouse building costs are forcing operations to monetize raw yard space. The installation of galvanized outdoor cantilever racking equipped with integrated solar PV arrays and automatic roof canopies provides secure, weather-protected buffer storage without requiring new building construction permits.
3. Heavy Cassette Automation and Industry 4.0 Traceability: In precision CNC manufacturing and high-throughput metal fabrication, manual crane slinging is unacceptable. Modern specifications prioritize automated honeycomb and tower storage systems where steel bar cassettes are delivered directly to laser cutters with real-time ERP inventory reconciliation.
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Next-generation layouts: narrow-aisle mobile cantilever configurations dramatically increase floor utilization.
Global buyers partner with DEXION RACKING for unmatched structural integrity, compliant manufacturing, and certified installation.
Our licensed engineers perform complete finite element modeling (FEA) and static calculations according to EN 15512 and regional seismic building codes. Every base plate, column thickness, and arm connection is engineered specifically for your building slab conditions and load profiles.
All load-bearing members are manufactured using certified high-tensile structural steel. Our fabrication facilities enforce stringent quality control protocols, providing complete mill test certification, ultrasonic weld testing, and environmental surface finishing (durable powder coat or hot-dip galvanisation).
From precision chemical anchor drilling to final plumb alignment, DEXION RACKING provides certified installation supervisors. We deliver statutory load signage, formal commissioning dossiers, and accredited ongoing rack inspections to guarantee long-term workplace safety.
Cantilever racking exhibits mechanical dynamics distinct from standard pallet racking. Cantilever columns function as vertical beams subjected to massive flexural moments and eccentric arm loadings. Without correct base anchoring and continuous longitudinal bracing, eccentric live loads can induce dangerous structural torsion.
DEXION RACKING incorporates heavy-section base beams bolted to high-grade industrial slabs via mechanical or chemical resin anchors, transferring bending moments safely into the concrete foundation. Every system includes certified heavy-gauge vertical X-bracing and horizontal strut ties, delivering uncompromising structural stability under maximum permissible load envelopes.
In-depth technical answers addressing the critical parameters global engineers and procurement managers evaluate when sourcing cantilever racking systems.
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