Warehouse Logistics E-commerce Order Light to Put Pick to Light Flow Rack Wired Wireless Sample System Price

Product Description

Product Overview

Pick to Light System

Pick to light system is a set of electronic indicating devices installed on the storage position of the shelves. Through the control of computer and software, the light and digital display of the material location and quantity guide the pickers to complete the picking work correctly, quickly and easily.

Macinte electronic tags picking system has been successfully applied to e-commerce, logistics, electronics, daily chemical, medicine, clothing, precision hardware, auto parts packaged food, printing, jewellery, fresh cold chain, chemical environmental protection industries. As far as related to material picking, sorting and circulation control, all can be efficiently solved by the electronic tag system. It also offers seamless docking with enterprise ERP, WMS, and MES systems to improve efficiency and prevent mistakes.

Default Sample Units
Default Sample Units:
  • 1pcs Bus controller JYZK-B1: Contains a power supply, one bus controller, 10M/100M self-applicable network port, max labels connected 128pcs
  • 2pcs 4 green digits label JY2L-G4-2: One 6-color high-lighted LED confirm button, 4-digit 2-segment 0.4 inch green digital tube display
  • 1pcs 30cm PVC duct and copper wire

If you need other models, any questions or information needed, please contact us for catalog and more details.

Features at a Glance

Fast Storage Management

Fast out/in storage management

Do not rely on skilled staff, reduce personnel training time.

Paperless Operation

Realize paperless operation

Directly connected with upstream and downstream, real-time monitoring operations.

Reduce Labor Costs

Reduce labor costs and standardize operations

Ensure system data and actual synchronization, real Just In Time.

Operation Speed

Improve operation speed and quality

"Searching according to the lamp", improve the picking speed by 50%-200% (statistics).

Reduce Error Rate

Greatly reduce the error rate

Error rate can be reduced to less than 0.3% (statistics).

Intelligent Picking

Intelligent, convenient and fast

Automatic induction light-off, more intelligent and convenient.

Product Specifications

Product Specifications
DC-DC power management chip, 24V wide voltage, low power consumption design.
No Item Data (Model: JY1L-B3R3-2)
1 Button life 20 million times
2 Rated current < 0.2W
3 Communication within 500m
4 Operating temperature -35℃ - 70℃
5 Mounting dimension L-100mm W-36mm H-11.5mm
6 Button light 6-color (red, green, blue, yellow, cyan and purple)
7 Display form 6 digits tube display (3-digits red + 3-digits blue)
8 Data sources WMS, ERP, MES, etc. manual operation
9 Set key An ID setting button

System Architecture

System Architecture Diagram
  • 1. Data source: The existing WMS system, ERP, MIS, etc. or manually inputting the information
  • 2. Control PC: Used to download the order from WMS and send the outbound information to Intelligent BUS module through network switch.
  • 3. Network switch: From one interface to multiple interfaces, also known as the bridge.
  • 4. Intelligent BUS: Controls the work of signal lamp and electronic tags of captioning machine, and transmits the completed job information back to PC. Achieves two-way communication.
  • 5. Alarm light: Used in the working area to prompt the task to be done in the area.
  • 6. Multi-function label: Can be connected to the alarm light and scanning gun.
  • 7. Electronic label: Used to display the goods location, quantity and send out indicating information.

Successful Project

DPS Digital Picking System

DPS (Digital Picking System)

Install electronic labels on the shelf, in principle a place a product in the store (a label represents a product) and one order for a processing unit. The system lets the corresponding labels in the order light up, and the picking member follows the bright lights and digital display to take out goods from the shelf. This is called pick to light according to the order.

DAS Digital Assorting System

DAS (Digital Assorting System)

Each label represents an order customer or a distribution object. Taking out the total quantity of the ordered goods first, and scan the good's bar code to light up the corresponding PTL label. The distributor can match the goods to the cargo space according to the light or digital display of the PTL label. Put to light wall can be divided into fixed type or mobile type.

Refrigeration industry

Refrigeration industry

Hardware industry

Hardware industry

Food service industry

Food service industry

Similar Products

Single complete label

Single complete label

1. Screen display: No
2. Button color: 6 colors
3. Size: L-50mm W-36mm H-11.5mm

2 digits display label

2 digits display label

1. Screen display: 2 red digits display
2. Button color: 6 colors
3. Size: L-100mm W-36mm H-11.5mm

3 digits label

3 digits label

1. Screen display: 3 blue digits display
2. Button color: 6 colors
3. Size: L-100mm W-36mm H-11.5mm

6 digits display label

6 digits display label

1. Screen display: 6 color digits display
2. Button color: 6 colors
3. Size: L-100mm W-36mm H-11.5mm

OLED text display label

OLED text display label

1. Screen: Lattice display 128*64
2. Button color: 6 colors
3. Size: L-100mm W-36mm H-11.5mm

RFID label

RFID label

1. Screen: Lattice display 128*64
2. Support RFID sensing
3. Size: L-100mm W-36mm H-11.5mm

Product Configuration

Single Channel bus controller

Single Channel bus controller

Max label quantity: 128

Double channel bus controller

Double channel bus controller

Max label quantity: 256

Achieve two-way communication signal lamp and electronic tags
No Item JYZK-B1 JYZK-B2
1 Working Voltage 100-264V 100-264V
2 Max input current 1.0A 1.5A
3 Communication distance 500m 500m
4 Working environment -30℃ ~ 60℃ -30℃ ~ 60℃
5 Ethernet interface 10M/100M 10M/100M
6 Network port mode TCP Client, TCP Server, UDP Client, UDP Server

More Accessories

WIFI single bus controller

WIFI single bus controller

1. Can connect labels number: max 128pcs
2. WiFi interface: 2.4G 802.11b/g/n
3. WiFi working mode: STA/AP mode, AP+STA mode
4. Communication distance: < 500m
5. Power supply: AC100-264V, Current 1A

Wireless PDA / RF Terminal

Wireless PDA/RF Terminal

1. Pre-installed ptl software: Support WMS/MES etc.
2. Android systems (support wifi, 4G network)
3. Support code reading and photography, 5.98 inch touch screen
4. 4G memory + 64G storage

Tower Light

Tower Light

1. Input power supply
2. Indicating the sorting area
3. Light color: 6 colors (red, green, blue, yellow, cyan and purple)

Wireless Scanner

Wireless Scanner

1. Supports 1D QR code scanner
2. WIFI connection
3. Rechargeable

RFID Bracelet

RFID Bracelet

1. RFID
2. Silicone waterproof
3. Wrist wear

RFID Ring

RFID Ring

1. RFID
2. Silicone waterproof
3. Finger wear

Installation Instructions

PVC Duct
PVC Duct
  • 1. PVC flame retardant material conforms to national wire groove safety regulations.
  • 2. Convenient for label installation/disassembly.
  • 3. The two copper wire rails can be separated from the duct body simply.
Intelligent BUS type (much more easy installation)
Installation Step 1
Installation Step 2
Installation Step 3
Installation Step 4
Installation Step 5
Installation Step 6

Certifications

Certifications

Exhibition

Exhibition

Company Profile

Company Profile Overview
Company Profile Facilities

Why Choose Us

Why Choose Us

Frequently Asked Questions (FAQ)

What is a Pick to Light (PTL) system and how does it work?
A Pick to Light system uses light indicator modules and digital displays mounted at shelf locations. Guided by warehouse software, lights illuminate to show pickers the exact location and quantity required, enabling fast, intuitive, and error-free fulfillment.
Can this system interface with our existing ERP, WMS, or MES?
Yes, the system is designed for seamless data integration. It can directly interface with standard WMS, ERP, MES, and MIS software via standard network switch protocols (TCP Client/Server, UDP Client/Server) as well as support manual data entry.
What is the difference between DPS and DAS?
DPS (Digital Picking System) assigns one label per product location to guide pickers through single-order item fulfillment. DAS (Digital Assorting System or Put-to-Light) dedicates each label to a specific customer or shipping destination, where batch-picked products are scanned and distributed into designated slots.
How many electronic labels can be managed by a single bus controller?
The single-channel bus controller (JYZK-B1) connects up to 128 electronic labels, while the double-channel bus controller (JYZK-B2) supports up to 256 labels over communication distances of up to 500 meters.
How does the system improve warehouse productivity and error rates?
By eliminating paper-based searching, the visual "search according to the lamp" workflow increases picking speed by 50% to 200% while reducing picking error rates to below 0.3%.
What type of installation track is used for the electronic labels?
The system utilizes flame-retardant PVC duct track with embedded copper wire rails. This design complies with national electrical safety standards and enables simple snap-in installation, quick disassembly, and rapid repositioning of tags.

Related Products